We design a process for Evaporators, wherein the process liquid is evaporated to make it concentrated with high solid content. This is accomplished by boiling the solution. The end product thus obtained is having required solid content, desired quality and with operating economics.
These units are used extensively in processing still age from distillery, Fish meal, Foods, Chemicals, Fruit juices and Dairy products etc. Various combinations are employed to get the desired product quality.
Evaporators:
• Preliminary information required for setting up the evaporation plant.
• We design the process for multiple effects, falling film evaporators.
• We design equipment for evaporator system.
• Technical evaluation as regards to parameters, specifications and capacity of the process equipment prior to finalization of its purchase.
• Supervision and Guidance during installation and commissioning of the process equipment.
• Assist to establish the process to its full plant capacity in getting the product of consistent quality and yield.
• Impart training in operation & maintenance of the plant equipment for its trouble free and smooth functioning.
• Design of entire plant.
Falling film Evaporators:
Process design of various range of Falling film Evaporators, we offer, having very thin process liquid film coming in contact with heat transfer surface. This forms a very efficient system of product concentration. Proper distribution system of liquid to each heat transfer tube and forming a thin film on the inner periphery of the tube is the basic principle of operation of the falling film evaporator. This again leads to fast moving thin film having shortest product contact with heat transfer surface, which improve heat transfer coefficient. However the above is suitable for low viscous process liquid. In case of viscous liquids, solidification may take place in evaporator tubes, restricting the thin film flow. Hence to compensate the above, a finishing system of forced circulation evaporator is included to get the desired results with most economical option.
We have the wide experience for the process engineering of API.
We offer the engineering services of various API’s including technology transfer.
We offer the services in API industries as below
• Setting of new Greenfield and Brownfield facility as per cGMP & international regulatory norms
• Revamping of existing facility as per cGMP and international regulatory norms.
• Containment design for High potent –API
• Technology transfer from Lab- Pilot scale – commercial scale
• Complete Automation solution for API industries.
• Process and Mechanical design of Solvent recovery Units through CHEMCAD.
We do provide turnkey design solution for Speciality and Fine chemical Industries.
We offer major services like
• Design and Engineering services
• Process engineering for critical reactions.
• Technology transfer from Lab- Pilot scale – commercial scale
• Support services for the government liaising like factory inspector, MPCB consent etc.
Pharmaceutical Services- We believes that design for pharmaceutical facility is more of an art than just pure engineering and science. It requires a clear understanding of the processes as well as consideration of current GMP regulations, statutory norms and special requirements of gowning, cleaning, air filtration and water purification.
We are having the high strength in Process engineering .We have worked with many clients and successfully completed numerous sterile and non-sterile Pharmaceutical facilities across India.
It includes API and Formulations for-
• Liquid syrups & Suspensions
• Small Volume Parenteral
• Large Volume Parenteral (Infusions) filled using Blow-Fill-Seal and Form-Fill-Seal technologies
• Capsules
• Tablets.
Phone No. +91 20 2436 2773 / 74
Mr. Satish Yadnik: +91 9822016792
Mr. C. M. Kariappa: +91 9326652077
sales@distilleryconsultant.com
marketing@satyan.in